Tea Crop in Tanzania

 

Sprinkler irrigation – by which the water is distributed in the air as droplets over a circular area – is the traditional method on irrigated tea estates in Tanzania.  About 19% of Tanzania’s total tea area is irrigated by overhead sprinklers, while production in the remainder depends entirely on rainfall.

In Tanzania tea (Camellia sinensis L.) is the fifth largest export crop, providing an annual foreign exchange revenue of over 30 m. US$ The total area cultivated with tea is estimated at 23,300 ha, more than half of which is owned by large estates in the Southern Highlands (Mufindi, Njombe and Tukuyu districts).

Most systems consist of a permanent pumping unit and main pipeline and portable submains, laterals, risers and sprinklers.

Poor design, excessively wide sprinkler spacing and irrigation at high wind speed were reported to have led to low application uniformities, as expressed by the Christiansen Coefficient of Uniformity of CU = 31–72%.

Since the early 1990s, increased pressure on water resources and limited supplies of irrigation water has restricted the expansion of commercial tea estates in parts of East and Central Africa. Hence, applied research on a potentially more efficient irrigation method like drip is of high interest to the large estate tea growers and the local community, since it could help to secure employment and increase yield of made tea and profits.

The Tea Research Institute of Tanzania (TRIT) has urged the government to look for ways to promote drip irrigation technology among all tea growing areas so as to increase production of the crop.

Speaking in an exclusive interview with The Guardian over the phone from Mufindi yesterday, TRIT Executive Director?Dr?Emmanuel Simbua said the technology will help the farmers reduce the cost of using water for irrigation while assisting them to produce more tea.

He noted that tea drip irri­gation enables farmers to have double production of green leaves as compared to the traditional sprinkler method used before. It also ensures efficient utilization of water to adapt to climate change and poor distribution of rainfall.

Compared to the water sprinkler systems or to furrow-irrigation methods, drip irrigation can achieve 90-95 percent water efficiency.

Netafim has developed tests during the last 10 years in cooperation with TRIT with a project to promote our DripKits for the small holders tea growers with demo plots. In parallel Netafim is planning to install a big Nutrigation Trial for the improvement of the efficiency of water and fertilizers application through the drip system. The trial will be installed during 2014. The impact on a pilot phase shows that the ordinary technology uses a lot of water that cannot go directly to the root of the crop.

“Compared to the water sprinkler systems or to furrow-irrigation methods, drip irrigation can achieve 90-95 percent water efficiency”.

In addition, drip irrigation technology has extremely high application uniformity, even when pressures vary from hilly terrain or long lengths of run, or where planted areas are oddly shaped.

Drip irrigation, one form of localized or micro-irrigation enables applications of water and fertilizers directly to the plant root zone at frequent intervals, low flow rates, small operating pressures achieving high application & distribution efficiencies. Provision of data on yield and economic aspects of commercial drip irrigation of C. sinensis for future investment decisions would be useful for estate managers, research agencies and equipment manufacturers alike.

In order to investigate potential options for more efficient water use, the first commercial drip irrigation system was established in 2000 at Kibena Tea Limited in the Southern Highlands of Tanzania

The goal was to measure and calculate irrigation uniformity and efficiency of the drip irrigation system versus sprinkler irrigation, to review the scheduling of water and fertilizer at Kibena Tea Ltd and to determine benefits and problems with drip irrigation. Additional goals were to provide recommendations for improved system management, to evaluate economics of the drip and overhead sprinkler irrigation systems and to estimate the achieved gross margin with drip in relation to tea price, yield and fertilizer rate.

 

Kibena Tea Limited : Farm details

Location: Kibena Tea Limited (9°12?S, 34°45?E, 1 860 m above msl) is located in the Southern Highlands of Tanzania 15 km north of Njombe district town.

Area: Drip – 55 ha and Overhead sprinkler – 635 ha.

Crop variety: Clone 6/8.

Drip system: Commissioned in July 2000

Fertilizer dose:

• Climate: Sub-humid with dry winter & 6%; and Reference crop evapotranspiration: 1086.98 mm/year; warm summer; Maximum temperature: 17.4-25.8°C; Minimum temperature: 10.0-15.7°C; Vapour pressure deficit: 0.66-1.73 kPa; Wind speed: 13-179 km/day; Day length: 11.33-11.38 hours; Solar radiation: 12.7-19.9 MJ m2/day; Total rainfall: 1027 mm/year: Effective rainfall: 724 mm; Runoff: 186 mm/year; Aridity index: 0.94; Moisture index.

Soil physical properties: Deep clay loam texture; soil reaction strongly acid (pH = 4.4-5.5); steady state infiltarton rate 132 mm/hour;  and bulk density 1.6 g/cm3; Water table below 6 m.

• Water source: Reservoir/Lake.

• Power source: Electric pump.

Agro-solution : What has been done

• Subsurface drip irrigation system: It consisted of a pump unit, the mainline, the head control including filtration and fertiliser injection unit, the sub-mains, block valves, the manifolds at the head of each irrigation block and the laterals; Ram Integral dripline (ID 16.7 mm) laid out on the surface with a lateral spacing of 1.2 m & 2.4 m one or two rows of tea bushes, respectively with an emitter spacing of 0.6 to 0.75 m.

Today Netafim is using better drippers as the Uniram and Dripnet  PC as well as a new fertilizer injector, the Fertikit.

Year of drip system installation: 2000.

• Agronomic & Technical support: Crop water requirement & irrigation scheduling (depth and frequency of water application; water quality consideration, measurement of applied water) & fertigation scheduling (soil & water analysis, estimation of nutrient dose, selection of fertilizers & compatibility, application skill via drip system, foliar diagnosis for nutrient deficiencies etc); System operation (pressure reading & maintenance, valves operation, measurement of applied water) & maintenance (cleaning of filters, fertilizer tank, acid treatment, chlorination etc).

Training & capacity building: Soil water plant relationships, drip irrigation & fertigation principles, benefits, limitations & utility; water quality & herbicide usage.

 

Results

Improved made tea yield:

- 3-Year old bushes: Surface drip increased yield by 13.7% to 25.4% in comparison to Conventional overhead sprinkler irrigation.

- 4-Year old bushes: Surface drip increased yield by 66.1% to 47.9% in comparison to Conventional overhead sprinkler irrigation.

- 5-Year old bushes: Surface drip increased yield by 52.1% in comparison to Con­ventional overhead sprinkler irrigation yield.

Water requirement of 3-year old bushes: Conventional overhead sprinkler irri­gation –  4985 m3/ha & Subsurface drip – 3569 m3/ha.

Water saving by drip over overhead sprinkler: 1416 m3/year/ha (28.4%).

Additional area irrigated by saved water: 0.397 ha.

• Irrigation uniformity: CU varied between 90 – 95%.

Irrigation application efficiencies: Ranged between 86.6 – 98.3%.

Irrigation adequacy: More than 95%.

• Saving in power: Surface drip enabled 15.7% saving in power in comparison to overhead sprinkler.

• Saving in labour: Surface drip enabled 47.7% saving in labour in comparison to overhead sprinkler.

• Economic indices: Higher net returns  by surface drip.

• Other benefits:

- Management flexibility – Drip allows other field operations like harvesting, tipping, infilling, & weeding while irrigation the crop;

- improvement in fertilizer use efficiency,

- less weed growth,

- uniform irrigation of tea on undulated terrains etc.

 

Impact

Drip irrigation of tea in Tanzania is a feasible eco-technological and econo­mically viable technology. Use of scarce water resour­ces sustainably in tea culti­vation enables expansion of tea plantations over a larger area. Higher productivity, forex earner and increased inco­me to estates & growers. Tea estates are willing to expand the drip irrigation to the remaining tea area. Tea best management practices – Subsurface Drip Irrigation & Fertigation scheduling.